Electric arc painting technology
Using scope of coating
1.Steel structure(mine steel structure, steel structure with dark, wet andwater, steel structure of wharf conveyor, communication tower, railways and bridges, for example: guide of great ship lock in Gezhouba,the flat of Wuhu Changjiang Bridge).
2.Ships, naval ships, ocean euqipments in high temperature, high heat and salt and frog.
3.Iron tower(railway iron tower, electric railway telegraph pole, microwave communication tower).
4.Boilers( paper making, electricity, chemistry, industrial boilers, reheating furnace for transporting oil).
5.Storage tanks(crude oil, sewage, finished oil, gas storage tanks and the technical tanks).
6.Machine spare parts( surface strengthening and repair, machining process).
Implementation standards
AMERICA F.N.LONGO
Classification of coating
The coating can be classified to 10 categories according to their ingredients:
(1)Iron, Ni. And cobalt-base coating (2)Autolysis alloy coating
(3)Nonferrous metal coating; (4)Oxide ceramic coating;
(5)Tungsten carbide coating; (6)Chromium carbide and other carbide coating;
(7)Insoluble metal coating; (8)Oxide ceramic coating;
(9)Plastics coating; (10)Metal ceramic coating.
Comparison of useful life between different corrosion resistant ways
防腐涂層
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有機涂層
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電鍍鋅
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熱浸鋅
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金屬涂層
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涂層壽命
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1-5年
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3-8年
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10年
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30年
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Technical features
1. Quality and performance of coating
The wire fully melt when spraying, fast particle velocity, dense coating, little content of oxide, high heat energy and kinetic energy of particles, good bonding strength betwenn coating and workpiece.
2.Anti-corrosion time of coating
The useful life can reach 30 years after the abrasiveness with organic painting on the metal layer, for example: shaft of coal mine, ship lock of Changjiang river.
3.wear-resisting performance of coating
Using wear-resisting or frick materials when spraying, the wear-resisting performance will greatly improved. Wear-resistance will be not lower than Babbitt alloy if using Babbitt alloy wear-resisting thread.
Classification of coating
According to American F.N.LONGO, the function of coating can be classified to as below:
1. Wear-resisting coating Including anti-adhesive wear, surface fatigue wear and erosion-resisting coating. In some circumstances, there is low temperature resistant wear coating (<538℃ )and high temperature resistant wear coating(538~ 843℃ )The useful life can reach 30 years after the abrasiveness with organic painting on the metal layer, for example: shaft of coal mine, ship lock of Changjiang river.
2.Heat and oxidation –resisting coating
This coating includes coating in the high temperature process(oxidation atmosphere, corrosive gas, erosion and heat-barrier higher than 843℃ , and molten metallic process(molten Zinc, molten aluminium, molten iron and steel , molten copper).
3.Atmosphere and corrosion resistant coating
Atmosphere corrosion includes industrial atmosphere, salt atmosphere,fields atmosphere, impregnation corrosion includes drinking water, non-drinking water, hot freshwater, salt water , chemical and food processing.
4.Electric conductivity and resistant coating
Applied for electric conductivity, electric resistant and shielding.
5.Resume size coating
Applied for iron-base and nonferrous metal products.
6.Gap control coating of mechanical parts
Can be grinded.
7.Chemical corrosion resistant coating
Chemical corrosion includes all kinds of acid, alkali, salt,inorganic matters and organic chemical medium.
Adapted medium environment of Metal coating
涂層
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主要成分
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硬度
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熔點(℃)
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適應介質環境
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A1涂層
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AI
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HV45
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670
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耐大氣、化學或工業循環水腐蝕
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Zn涂層
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Zn
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HV30
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410
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用于飲用水箱和潮濕多雨環境中設備
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巴士和金
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Sn Sb
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Hb58
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354
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適合各種軸瓦的噴涂修復
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黃銅H62
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Cu Zn
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HR120
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940
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黃銅工件其他腐蝕部分噴涂修復
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18-8
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Cr Ni
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/
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/
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耐磨耐蝕硬面涂層
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3Cr13
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Cr Ni
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HV580
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1500
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耐磨耐蝕硬面涂層
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7Cr13
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Cr Ni
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HV610
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1500
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應用于高耐磨、耐腐蝕涂層
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LF2
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AI Mg
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HV60
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600
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適合鋼結構長效防腐處理并具有耐磨損性能
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TY-C01
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Fe Cr 含稀土
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HRC60
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具有良好的自粘結性能,適合于柱塞、造紙烘缸、大型軸類件的修復
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TY-C02
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Fe Cr Ni 含稀土
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|
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含稀土耐磨耐蝕硬面涂層,也可以取代鋁青銅作為打底層
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TY-C03
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Fe Cr Ni
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|
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耐磨耐蝕硬面涂層,可以代替不銹鋼
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SL30
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Ni70-Cr30
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|
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治理鍋爐水冷壁腐蝕,耐腐蝕壽命可達 7-9年
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鋁青銅涂層
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Cu Ai
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Rb82
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1040
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適合各種青銅工件的噴涂,也可以做噴涂的打底層
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馬氏體不銹鋼
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Fe Cr Ni 含稀土
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HRC50
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1
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涂層硬度較高,耐磨損性能好,具有一定的腐蝕性
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低碳馬氏體
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Fe Cr Ni 含稀土
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HRC50
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涂層收縮率低膨脹率低,可噴較厚涂層,具有良好的自粘合性能,取代鋁青銅。涂層有良好的耐磨性能,也可做耐磨層用。
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低碳奧氏體
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Fe Cr
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可做熱噴涂耐腐蝕涂層,在具有氧化性的介質中效果良好。因噴涂層為奧氏體不銹鋼型,線膨脹系數大,噴涂層厚度不宜過厚。
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鎳鉻鍋爐專用涂層
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Ni Cr
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抗高溫硫化物及氧化釩燃氣沖蝕涂層,用于鍋爐水冷壁管、鍋爐下部爐壁的熔體底部區域、沸騰器過度區、過熱器管、沸騰器管及端部拱型部分的抗氧化涂層,也適合回收造紙廠黑液鍋爐的防護。
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鉻錳鍋爐合金涂層
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Cr Mn
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萬能通用型,HRC>50耐磨抗蝕性能好,收縮率低,延伸性好,可噴厚涂層,用于活塞桿液壓柱塞、密封套、曲軸等修復。
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高溫封孔涂層
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無機封孔涂層與SL30配套使用
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